Process Piping

Process piping systems are critical to the safe and efficient movement of fluids and gases within industrial facilities. These systems are often exposed to corrosive media, high pressures, fluctuating temperatures, and continuous operational stress, making them highly susceptible to degradation over time. Assured Integrity Group provides comprehensive inspection, integrity assessment, and repair services for process piping across oil & gas, petrochemical, power generation, and manufacturing facilities. Our services include advanced NDT techniques, in-service inspections, fitness-for-service evaluations, and engineered composite repairs designed to restore structural integrity without interrupting operations. By identifying damage mechanisms such as corrosion, erosion, cracking, and wall loss early, we help clients reduce the risk of leaks, unplanned shutdowns, and safety incidents. Our solutions are code-compliant, cost-effective, and tailored to extend the operational life of critical process piping systems.

Features

  • Advanced NDT techniques (UT, PAUT, TOFD, corrosion mapping)
  • In-service inspection and integrity assessments
  • Engineered composite repair systems qualified to ISO 24817
  • Fitness-for-Service (API 579) and remaining life assessments
  • Rope access and drone inspection for difficult locations
  • Full regulatory and code compliance support

Benefits

  • Early detection of corrosion, erosion, and cracking
  • Reduced risk of leaks and unplanned shutdowns
  • Extended service life of critical piping assets
  • Repairs completed without hot work or production stoppage
  • Improved safety and regulatory confidence
  • Lower long-term maintenance and replacement costs

Applications

Process Piping
FutureWrap repair systems can be applied across pipelines of varying lengths.
Cooling Water Lines
Repairs can be applied to cooling water lines of all types
Storage Tanks and Vessels
Applicable to storage tanks and vessels for restoring structural integrity and preventing leaks.
Flare Lines
Applicable to flare lines for reinforcing degraded sections and mitigating leak risks.
Blow Down Lines
Applicable to blow down lines to reinforce weakened sections and reduce the risk of leakage.
Chemical Processing Lines
Applicable to chemical processing lines to restore integrity and prevent leaks.
Energy Risers
Applicable to energy risers to reinforce structural integrity and mitigate leak risks.
Steel Pipe
Applicable to steel pipe to restore structural integrity and prevent leakage.

Stack Towers
Applicable to stack towers to restore structural integrity and address areas of degradation.
Steam Piping
Applicable to steam piping to restore structural integrity and prevent leaks.

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