Take a moment to go through

Our Services

what we offer

Assured Integrity Group provides qualified, competent, and experienced personnel with CGSB, ASNT, API, ABSA, NB, NACE and CWB certifications and Engineers

See more details about our services below and get in touch with us to discuss your project. We would love to hear about your project.

Engineering services

Our Engineering & Piping activities service offered:

  • Piping Materials Engineering
  • Piping Materials Management
  • Stress Analysis
  • Piping Layout / Design
  • Multidisciplinary Review
  • Pressure Equipment Assessment
  • FFS Analysis

ECS - FutureWrap

Assured Integrity Group is in partnership with Engineered Composite Solutions, the company behind FutureWrap. FutureWrap is a unique engineered composite repair system for the Oil & Gas Sector, Refineries, Chemical Plants, Power Stations (both nuclear and conventional) and Renewable Energy Sector. With a highly experienced team, ECS is a leading supplier of engineered composite systems in the energy sector. 

NDT Services

(PROCEDURE DEMOSTRATED AND APPROVED BY ABSA)

Field, in-line inspections and Rope Access services:

  • Ultrasonic Testing (Flaw Detection and Corrosion Surveys)
  • Magnetic Inspection
  • Liquid Penetrant Inspection
  • Radiographic Inspection
  • Hardness Testing
  • Positive Material Identification
  • Ferrite Testing

In-service Inspection

(ABSA AQP INTEGRITY ASSESSMENT APPROVED)

Complete Asset Integrity Management:

  • Regulatory Compliance & Integrity Program Development
  • Historical Data Review & Analysis
  • Integrity Planning & Risk Assessment
  • NDE / Visual Inspection & Engineering
  • Reliability, Maintenance & Monitoring

let's talk about your project

We would like to hear about your project. Use this form to tell us more about your project and get a free quote.

OUR CLIENTS' EXPERIENCES

Clients’ reviews and comments coming in this session soon

ENGINEERING SERVICES

Our materials, Engineering & Piping activities service offered are as follows:

Piping Materials Engineering

  • Pipe wall thickness, branch reinforcement, miter and pipe bend calculations.
  • Development of piping line classes and valve specifications.
  • Converting line classes into SmartPlant Relational Database.
  • Development of piping related specialty items datasheets.
  • P&ID reviews from the piping engineering perspective.
  • Inputs and review of LDTs.
  •  

Piping Materials Management

  • Piping quantities estimation from P&IDs and plot plan.
  • Piping materials take off including insulation, painting and fabrication summary as well as detailed breakdown.
  • Material and purchase requisitions and technical bid evaluations.
  • Vendor drawing review.

Applications of ULTRASONIC TESTING

  • Heavy Wall and Complex Geometries
  • Sizing of Stress-Corrosion Cracking 
  • Customized Applications
  • Dissimilar Metal Welds 
  • UT ln-Lieu of RT 
  • AUT in lieu-of Internal Inspections
  • Pipeline Girth Welds 
  • Thin-walled Austenitic Welds

stress analysis

  • Static analysis based on client’s stress analysis requirements.

Piping Layout / Design

  • Piping studies and development of piping layouts on flat AutoCAD based 2D drawings for the bidding / estimation purpose.
  • Optimization of modules and piping layout to minimize construction costs.
  • Piping and equipment modeling on PDMS.
  • Isometric preparation with detailed bill of materials.
  • Preparation of spool drawings with weight / volume / fabrication quantities.



Drafting services

  • Preparation of detailed fabrication drawings for pressure vessels and heat exchangers using AutoCAD.

Field Engineering and Construction Support

  • Construction support.
  • Resolution of site queries, field modifications.

Multidisciplinary Review

  • Review and squad checks of engineering documents from other disciplines.

Assured Software

Our Software for engineering / drafting work include but not limited to:

  • Stress analysis – CAESAR-II
  • Piping / Equipment Modeling – PDMS
  • Drafting – AutoCAD 2021
  • Microsoft Office Suite

Materials Engineering

Assured’s materials engineers have the field and technical experience to solve a range of materials issues for our clients.

We help in selecting the right material for a critical application, designing a component for maximum long-term durability, or understanding the failure of an oil pipeline weld or a roller bearing, our engineers provide quick, detailed, and cost-effective detailed analysis. Our materials engineers work alongside our NDT and laboratory technicians to ensure we provide clients with comprehensive design, fabrication, inspection, testing, repair, and root cause failure analysis services. This integrated approach is a unique advantage for our clients and offers complete solutions to your materials concerns. 

Advanced NDE Application Development

  • Corrosion Engineering
  • Failure Analysis
  • Finite Element Analysis (FEA)
  • Fitness for Service (FSS)
  • Forensic Investigation
  • Fracture Mechanics
  • Life Assessment Studies
  • Material Selection
  • Stress & Strain Analysis
  • Welding Engineering



Engineered Composite Solutions

FutureWrap

Assured Integrity Group is in partnership with Engineered Composite Solutions, the company behind FutureWrap. FutureWrap is a unique engineered composite repair system for the Oil & Gas Sector, Refineries, Chemical Plants, Power Stations (both nuclear and conventional) and Renewable Energy Sector. With a highly experienced team, ECS is a leading supplier of engineered composite systems in the energy sector. 

Working together, our aim is to deliver high quality repairs, with an excellent service and long-term testing and innovative approach. ECS harness the latest resin and cloth technology to offer a high-quality repair system. FutureWrap closes existing technology gaps within the composite repair industry to ensure cost effective and time efficient solutions.  

Behind the scenes is an accomplished and passionate team with years of experience in composite industry.  

Quality Management System Requirements

Assured Integrity Group has obtained approval for Alberta quality management system Certificate of Authorization Permit (AQP registered with ABSA) for Engineered Composite Systems for Pressure Equipment Alterations. ECSPS – Engineered Composite System Procedure Specification and PQR Procedure Qualification Record has been registered with ABSA. Assured is also authorized to perform integrity assessments of pressure equipment. 

Products

FutureWrap composite repair systems have been developed and qualified to ISO24817 to provide a long-term integrity solution to a whole host of damage mechanisms that occur onshore, offshore within the oil & gas, energy, and renewable sectors.  These damaged mechanisms include internal and external corrosion / erosion, through wall defects, cracking, CUI and mechanical damage. The repairs can be applied to all component types or pipework and pipelines, caissons and risers, structural components, including decks.  FutureWrap systems are also compatible with Stainless, Carbon steel, Duplex, Super Duplex and Cunifer. 

The range of FutureWrap repairs are designed to optimise performance (maximum pressure, maximum and minimum temperature, and chemical resistance) with ease of installation. 

FutureWrap has ABS approval with a Product Design Assessment (PDA) for FutureWrap composite repair products against the ASME standard PCC-2 Article 4.1. 

The following lists the individual repair systems within the FutureWrap repair range detailing the performance range and other technical details. 

ECS: Futurewrap Product Range

FutureWrap Features & Benefits

Capability of our ECS  

Our priority is our clients. We offer top class service delivery and are committed to the industry and our clients through “innovation”.  We believe in long term testing and this, together with our drive on innovation, allows us to deliver the best technology available, with our ongoing promise to solve the integrity issues for each one of our clients.  We are here to help you save millions on shutdowns and pipe line replacement costs. 

Our Future Wrap can be used to repair any Pipe Size & Schedule with different geometry, including tees, flanges, and varying diameter pipe. ECS can be used to repair piping defects caused by external corrosion or internal erosion or corrosion, thereby eliminating the limitations in operations caused by wall thinning if not repaired. 

 

The goals of composite repair are to arrest the progress defects and restore walls. This allows operators to use systems to their maximum operating designs. It can withstand temperatures ranging from -75 to +220 degrees Celsius, and up to 3600 psi. Future Wrap repair systems are custom engineered to function in specific site conditions. It provides re-enforcement of the piping in both the axial and hoop directions and delivers uniform loading throughout the repair.  

There are many resemblances between Engineered Composite Systems and Engineered Pressure Enclosures in terms of what they can do, but because of lightweight and great strength, Engineered Composite Systems is an excellent material for the repair and alteration of pressure equipment. Our Future Wrap ECS is a great option for extending piping life without interrupting operations, because repairs can be performed without shut down.  

Our Engineered Composite can be used to make it until your next turnaround and can be engineered to last as long as the owner user want, for up to 20 years or more, that is, you can decide to extend the life of an asset with a permanent repair using Composite.  

The systems are designed and engineered to restore pipeline systems to their original design parameters and allows for the piping systems to operate at its MAOP (Maximum Allowable Operating Pressure) without the need to shut down the plant, unit or system. 

Our composite pipe repair applications save time, labour and equipment costs. In most cases there is no plant downtime. Pipes can be wrapped while the line is in service whilst requiring no line evacuation, no welding of pipe, no cutting the pipe, no heavy equipment handling requirements and no volatile compounds on the repair of Corroded Piping Systems. 

Typical Industry 

Typical industries we serve include: 

  • Offshore Oil Rigs 
  • Petrochemical Plants 
  • Refineries 
  • Fertilizing Companies 
  • Chemical Plants 
  • Water Supply 
  • Paper and Pulp 
  • Sugar 
  • Mining 
  • Energy Plants 
  • Transmission Pipelines 

Technical Features and advantages 

ECS benefits can be summarised below: 

  • Can be applied to live lines resulting in no need for shutdown 
  • Requires no hot work permit 
  • Cost effective and state of the art composites 
  • Corrosion resistant resulting in no maintenance requirements 
  • High temperature and chemical resistant. High corrosion, acids and chemical resistance. 
  • High adhesion quality resulting in a superior bonded repair 
  • Speedy and cost-effective repair solution versus replacement 
  • Industry renowned technical support by Professor Simon Frost 
  • Can be applied by rope access 

 

  • ECS can mobilise a fully independent team – no need for platform assistance 
  • 24/7 Operational and Technical support 
  • ECS Warranty for up to 20 years 
  • Strongest composite system available in the industry – it is proved stronger than steel. 
  • Engineered solution with certified compliance and Professional Engineer Verified design calculations. 
  • External application without the need to isolate the processes. 
  • Extend design life of compromised assets. 
  • Eradicate unforeseen down time. 
  • No Pressure limitations. 
  • Ability to handle complex piping geometries , bends, tee`s, vessels, tanks etc. 
  • No Hot work required. 
  • No heavy equipment required. 
  • Lightweight (No support systems required). 
  • High temperature resistance. 
  • Fast curing systems. 
  • High tensile strength and modulus. 
  • High strength per $ invested. 
  • Trained installers in accordance with ASME PCC2 and ISO24817 

FutureWrap Applications 

Using the latest technologies and innovations, FutureWrap composite repair systems have been developed to provide long term integrity solutions across many applications.  Working in harsh environments within the Oil & Gas, Energy and Renewable sectors, FutureWrap works at its best, offering solutions to damaged mechanisms, such as internal and external corrosion, cracking and mechanical damage. The repairs can be applied to all component types or pipework and pipelines, caissons and risers and also structural components, including decks. 

Typical Applications 

  • Pipework 
  • Pipelines 
  • Tanks and Vessels 
  • Structural Rehabilitation / Strengthening 
  • Caissons / Risers 
  • High Impact Deck Areas 
  • Live Leak Sealing 
  • Subsea 
  • Renewable Energy 
  • Corrosion Prevention 
  • Late Life of Field and Decomissioning 

Features 

  • IRATA Rope Access Trained Applicators 
  • FutureWrap Training 
  • 24/7 Technical and Operational Support 
  • RFID Tagging and Repair Management 

ultrasonic testing (ut)

Flaw Detection and Corrosion Surveys

UT determines the length and location of a flaw and provide information as to the type of flaw found. 

Assured Integrity Group Inc. provides the following services with UT technique:

Advanced ULTRASONIC TESTING

  • Corrosion Mapping (AUT C-Scan) 
  • AUT HIC/SOHIC C-Scan and Welds 
  • Advanced UT Techniques 
    • Dissimilar Metal Weld (DMW) 
    • High Temperature AUT 
    • Stainless Steel and Austenitic Welds 
    • High Temperature TOFD 
    • Creeping Wave.

Conventional ULTRASONIC TESTING

  • High Temperature UT 
  • Shear Wave Weld Inspection 
  • Thickness Measurement
  • Crack Sizing 
  • RAW Material and Manufactured Products 
  • Immersion Testing 

Applications of ULTRASONIC TESTING

  • Heavy Wall and Complex Geometries
  • Sizing of Stress-Corrosion Cracking 
  • Customized Applications
  • Dissimilar Metal Welds 
  • UT ln-Lieu of RT 
  • AUT in lieu-of Internal Inspections
  • Pipeline Girth Welds 
  • Thin-walled Austenitic Welds

Phased Array (PAUT) and Time-OF-Flight Diffraction (TOFD)

liquid penetrant testing

Liquid Penetrant Testing (PT) It is used to check surface-breaking defects in all non-porous materials (metals, plastics, or ceramics).
We provide the following services with PT technique:

  • Visible penetrant.
  • Fluorescent penetrant
  • High Temperature

RADIOGRAPHY (RT)

Radiography (RT) is an NDT technique that uses penetrating radiation (short wavelength) which as it passes through the material, is absorbed in differing amounts according to the material density and thickness. Areas of reduced thickness or lower material density allow more, and therefore absorb less, radiation. The radiation, which reaches the film after passing through the material, forms a shadow image on a photographic film (radiograph). Radiography is used to test a variety of products, such as castings, forgings, and weldments. It is also used heavily in the aerospace industry for the detection of cracks in airframe structures, detection of water in honeycomb structures and detection of foreign objects.

IN EDDY CURRENT TESTING (ET)

In Eddy Current Testing (ET), is an NDT technique that employs a generator, a test coil and indicator. The generator provides an alternating current (AC) to the test coil which produces a magnetic field. It is this field which induces eddy current into the specimen. Flaws and material variations in the specimen affect the strength of the eddy currents. The indicator (CRT) registered how the specimen affects the eddy current. The presence of flaws is therefore measured by electrical changes in the exciting coil.

VISUAL INSPECTION (VT)

Visual Inspection (VT) is a non-destructive technique that employs the eye or remotely using borescopes or videoscopes to detect surface imperfections. Normally applied without the use of any additional equipment. The use of a magnifying glass and white light can improve VT effectiveness and scope.

MAGNETIC PARTICLE TESTING (MT)

Magnetic Particle Testing (MT) is used to locate surface and near-to-surface discontinuities in ferromagnetic materials, by applying a magnetic field and a medium sensitive to areas of magnetic flux leakage. Such flaws present in a magnetized material will cause a magnetic field to leave the part. If magnetic particles are applied to this surface, they will be held in place by the flux leakage to give a visual indication.
Assured Integrity Group Inc. provides the following services with MT technique:

  • Yokes
  • Direct current (AC) yokes
  • Portable Alternated Current (AC) yoke
    Magnetic Particles
  • Dry powder
  • Wet Particles (Fluorescent, Color Contrast)

in-service services

Managing Asset Life Cycles

Your assets have different needs as they each move through their life. Assured Integrity Services understands these targeted needs. That is how we expertly manage your asset integrity as well as proactively plan and perform necessary integrity activities. Leave it to us.

Our Inservice covers the five stages of the asset life cycle.

Historical Data Review & Analysis

Assured Integrity Services analyzes the history and design of assets, a valuable predictor for future performance. We then develop a plan that meets regulatory, safety, and economic needs.

Regulatory Compliance & Integrity Program Development

Assured Integrity Services inspectors and engineers assist in developing and maintaining integrity programs to meet or exceed standards.

Integrity Planning & Risk Assessment

Our team works with you to develop, maintain, and optimize integrity plans and risk assessments that make sense for your assets and your business goals.

Reliability, Maintenance & Monitoring

Assured Integrity Services understands the importance of ensuring the reliability and maintenance of client assets to reduce downtime and to decrease costs.

Generally, our Asset Integrity and Inservice Component and System Inspection Services can be summarised below:

  • API 510 Pressure Vessel Inspection – Installation, External, Internal, On-Stream, Thorough, and Coating Inspections
  • API 570 Pressure Piping Inspection – External, On-Stream, CUI, Corrosion Surveys and Coating Inspections
  • Boilers (National Board Inspection Code) – Installation, External, Internal, Thorough, and Refractory Inspections
  • IPV/IPBV and NB Inspections – Boilers and Pressure Vessels
  • Relief Device – Installation, Service Inspection, Auditing and Data Gathering
  • Shop Surveillance Inspections (Fabrication, Repairs, Alterations)
  • QA / QC, WPS and PQR Development
  • Rope Access Inspection
  • Repair Inspection and Monitoring (shop and field)
  • API 653 Tank Inspection
  • Vacuum Box Testing / Repad Test / Diesel Test
  • Shell and Roof Evaluation
  • Tank Repair Quality Assurance
  • API 580 Risk Based Inspection
  • API 571 Damaged Mechanism
  • API 936 Refractory
  • Visual CWB Inspection: (178.1 Certified to CSA W47.1/W59, CSA Z662, ASME B31.3)
  • Oilfield Equipment Drafting